Any, even the highest quality factory equipment of an inflatable boat, eventually ceases to satisfy the needs of the owner, especially if we are talking about many hours of fishing or long alloys. The standard jar, which is a simple plywood board covered with waterproof fabric, is good for short-term movement, but is not suitable for a full rest. The back is leaky, the leg muscles are in constant tension, and the pleasure of being on the water is replaced by a desire to return to shore.
The best solution to the problem is installation. bait-backIt's not just a piece of foam attached to a board, it's a complex ergonomic that requires the correct calculation of the angle of inclination, height and stiffness of the base. A well-designed support allows you to unload the spine, change the center of gravity and, importantly, free your hands for other tasks, such as gear or navigation. In this article, we will discuss all aspects of creating and selecting such an element.
The modern market offers many off-the-shelf solutions, from simple overlays to full-fledged transformer seats, but many boat owners prefer the self-manufactured way, which allows you to take into account individual anthropometric data, the specifications of a particular boat model and personal preferences for seat rigidity. Homemade backrest It is often cheaper than factory analogues and can be made from materials that are already available, making the project affordable for any budget.
Why do you need extra support for your back in a boat?
The main reason for the modernization of the cans lies in the human physiology, sitting on a hard surface without a back support leads to rapid fatigue of the lumbar region, and on water, the situation is aggravated by the constant vibration of the motor, pitching and the need to maintain balance. Orthopedic support It becomes not just a convenience, but a necessity to maintain the health and efficiency of the fisherman during the daylight hours.
In addition, having a full back allows you to change the landing, which is especially important when fishing with spinning or trolling. The fisherman gets the opportunity to lean, relax his legs and focus on wiring or watching the sonar. In hot summer, the opportunity to recline and put your back in the wind becomes a salvation, and in cool weather, an additional layer of insulation retains body heat.
โ ๏ธ Warning: Installing a backrest that is too high or too massive can shift the boat's center of gravity upwards, which will negatively affect the stability of the craft. When designing, consider wind load and the possibility of tipping over.
Another important aspect is versatility: the back can be designed to be folded as an additional luggage compartment or even a safety element that blocks access to water. Some models include mounting rod holders or pockets for small things, turning a regular jar into a multifunctional organizer.
Selection of back fabrication materials
Starting manufacture boat-seatSo, you have to carefully select materials that will meet the tough conditions of use, and the main characteristic of any material used on water is moisture resistance, and conventional plywood or chipboard will quickly gain moisture, swell and lose strength, so it's not acceptable to use them without serious waterproofing.
The most common type of frame is marine plywood, aluminum or durable plastics. Marine plywood is characterized by the use of special water-resistant adhesives and quality veneer varieties, but even this requires coating with varnish or epoxy. Aluminum profiles are light and do not rust, but require metal skills. Plastic, in particular. polypropylene or ABS plastic, ideal in weight and resistance, but more difficult to process at home.
The soft filler is best suited to high-density foam or special furniture polyurethane foams. The regular soft foam will quickly doubt and turn into a pancake, no longer performing a supporting function. It is important that the filler material has a closed cellular structure that prevents water from absorbing. The upholstery must be wear-resistant, fast-drying and resistant to ultraviolet.
- ๐ก๏ธ Sea plywood - classic choice, requiring high-quality varnishing and protection of the edges.
- โ๏ธ Aluminum profile Maximum strength and minimum weight, but high cost and complexity of assembly.
- ๐งต Oxford 600D - a popular fabric for upholstery, which has excellent water resistance and strength.
- ๐ง Closed-cell polyethylene foam Modern material that absolutely does not absorb water and does not rot.
Special attention should be paid to fasteners. All bolts, nuts and screws must be made of stainless steel grade AISI 304 or AISI 316. Conventional ferrous metal will rust after the first season, spoiling the appearance and reliability of the structure. Plastic fasteners can only be used for elements that do not carry loads.
Design features and types of fastenings
There are several basic ways to attach the back to the bank, and the choice depends on the design of the boat itself and the type of can. The easiest option is a fixed back, which is rigidly fixed on the board. It is easy to manufacture, but takes up a lot of space when transporting and storing the boat in a deflated state.
A more advanced version. fold-backIt's mounted on furniture hinges or hinges, allowing you to fold the structure in a flat position, which is especially true for inflatable boats, where it's important to compactly pack all the elements into a bag, and the folding mechanism must be reliable and fixed in the working position to prevent spontaneous slamming while driving.
Secrets of reliable hinges
When choosing hinges for the folding back, pay attention to the material of the axles - they must be of brass or stainless steel. The plastic axles will quickly rub. The optimal width of the hinge is at least 50 mm for load distribution. To strengthen the mounting site, use metal plates-plates on the back of the plywood.
The third type is removable backrests that are mounted on special guides or strap-mounted, which allows you to use one back on different banks or remove it completely to increase space. Fastex belts are popular in light touring designs, because they do not require drilling the can.
The angle of tilt is a critical parameter of ergonomics: a backrest that is too vertical will not relax, and a backrest that is too flat will make you slide down, an angle between 15 and 25 degrees from the vertical is considered optimal, and you can use telescopic stops or a groove system to adjust the angle, allowing you to fix the back in several positions.
โ๏ธ Checking the structure before assembly
Step-by-step instructions for assembling the back yourself
The manufacturing process begins with a drawing or at least a detailed sketch. You need to measure the width of the can so that the back does not protrude or interfere with the rowing or installation of the engine. The standard back width is usually 35-40 cm, height is 30-35 cm. After determining the dimensions, the main material is cut.
If plywood is used, it needs to be thoroughly treated, the edges are soaked in epoxy resin, and the surfaces are grinded and covered with yacht lacquer in several layers, which creates a sealed barrier to water, and for soft upholstery, a base of plywood or plastic is cut, on which a layer of 3-5 cm thick foam is glued.
Sequence of action:1. Marking and sawing the base according to the template.
2. Treatment of edges with epoxy glue.
3. Applying adhesive spray on the base and foam.
4. Twisting the fabric with the edges turning inward.
5. Fixing of tissue with stapler or glue.
The frame assembly and soft-piece attachment are done with stainless bolts. It is important not to overdo it to avoid pressing the base material. If the back is folded, the hinges are attached to the bottom of the base and to the bank itself (or to the rigid frame worn on the jar), the hinge attachment places are reinforced with metal plates.
โ ๏ธ Note: When using a construction stapler for upholstery, make sure that the braces are fully incorporated into the material and do not have sharp edges that can injure your hands or tear clothes.
The final step is to install a boat attachment system, and if it's a belt, it's attached to the bottom of the structure, or it's attached to the bottom of the structure, and if you use inflatable tubes, make sure that they have wide supports and they don't damage the PVC when you load them.
Comparison of specifications of different materials
To determine the choice of materials for your future back, it is worth comparing their basic performance specifications. Each material has its advantages and disadvantages, which become noticeable in real-world water conditions.
Wood and plywood are classic and pleasant to the touch, but require constant maintenance. Metal is durable and durable, but colds your back in cool weather and can heat up in the sun. Plastic and composites are the choice of pragmatists who value minimal weight and lack of care, although they may seem less "warm" to use.
| Materials | Weight. | Moisture resistance | Difficulty processing | Durability |
|---|---|---|---|---|
| Sea plywood | Medium. | Tall (covered) | Low. | High. |
| aluminum | Low. | Very high. | High. | Very high. |
| ABS plastic | Low. | Absolute. | Medium | High. |
| Fiberglass | Medium. | Absolute. | Very high. | Very high. |
The cost of materials is also a consideration, and plywood and foam are the cheapest, while ordering fiberglass products or buying a quality aluminum profile can hit the budget significantly, but given the lifespan, investment in quality materials often pays off.
Care and maintenance of the back in the off-season
Even the best quality. boatback It requires proper care, especially after the navigation is over, and before being deposited, the structure must be thoroughly cleaned of dirt, sand and fish mucus. The use of aggressive chemicals is not recommended, warm enough water with a mild soap.
Soft elements must be dried. Even if moisture-resistant materials were used, moisture can be preserved in the seams or under the upholstery, which will lead to mold and unpleasant odor. It is better to dry in a straightened form at room temperature, away from direct heat sources.
Metal elements are recommended to be lubricated with silicone lubricant to prevent oxidation and jamming of the hinges. Tissue coatings can be treated with water-repellent impregnation (DWR) to restore their protective properties, which may have decreased during the active season.
Proper storage of the back in the straightened form in a dry room prolongs the service life of soft fillers and prevents the deformation of the frame.
FAQ: Frequently asked questions
Can I use regular furniture for the back?
Use conventional plywood can only be provided with a very high quality