Buying the legendary aluminum boat Ob M. But despite its time-tested reliability, standard equipment rarely meets the needs of modern water-engines who want comfort and weather protection. One of the first steps in modernization is the installation of a windshield, which dramatically changes the experience of driving a motorboat.
Well-chosen glass-glass Not only does it save you from the oncoming flow of cold air, it also protects you from splashes, dirt and insects. Owners often underestimate this element as secondary, but it is the windbreaker that allows you to make longer transitions without fatigue and discomfort. The choice between ready-made solutions and self-manufacturing requires a balanced approach.
In this article, we will discuss in detail all aspects of the choice of material, design and method of attaching the windbreaker to an aluminum case, you will learn about the nuances of working with triplex, plexiglass and polycarbonate, and also get step-by-step instructions for installation.
โ ๏ธ Attention! When drilling holes on board the boat, be sure to use sealing compounds designed to contact water. Moisture entering the process holes can lead to corrosion of aluminum.
Why do you need a windshield on a boat Ob M
The main function of the windscreen is to aerodynamically protect the steering wheel and passengers. When driving at speeds of even 20-30 km / h, the oncoming airflow creates significant pressure that tires the driver and can lead to hypothermia. wind-breaker On the boat, the Ob M creates a zone of calm air behind the glass, making the control comfortable even in cool weather.
And glass also acts as a physical barrier, and water splashes, especially when you're passing a wave or turning abruptly, don't get into your face or your clothes. Obi M.It's a low-sided vein that's prone to overloading when it's not loaded properly, and without protection, it's not only unpleasant, it's dangerous because of reduced visibility.
Modern designs also carry an aesthetic load, a boat with a well-invented windbreaker looks more complete and modern, and many owners use this element for tuning, installing tinted glass or models with unusual geometry, which gives the standard silhouette an individuality.
- ๐จ Reduced wind load on the driver and passengers.
- ๐ Protection from splashes, rain and dirt from the surface of the water.
- ๐๏ธ Improved vision due to the absence of drops on the face and glasses.
- ๐จ Possibility of styling and improving the appearance of the boat.
It's important to understand that glass is not just a plate of material, it's an element that affects the sailing of a vessel. If you install a windbreaker that's too tall or too wide, the boat can become more susceptible to side wind. So the dimensions must be reasonable and match the size of the cockpit. Ob M..
Material choice: triplex, acrylic or polycarbonate
The market offers several basic materials for making windscreens, and each has its own advantages and disadvantages. triplex It's a laminated glass glued together with a polymer film, and when it hits, it doesn't break into sharp shards, it cracks, and it stays in the frame.
Organic glass (acrylic) is much lighter than silicate glass and easier to process, can bend and cut at home, making it ideal for self-made, but acrylic is afraid of mechanical stress: it easily leaves scratches that become cloudy and degrade vision over time, and acrylic has the ability to age and yellow under the influence of ultraviolet light.
Polycarbonate is a compromise solution. It's stronger than acrylic, it doesn't beat much, it can withstand a lot of blows, like twigs or rocks. But it's also prone to scratches, although modern coatings partly solve this problem. Polycarbonate is often chosen by those who plan to operate a boat in challenging environments.
โ ๏ธ Warning! Regular window glass is absolutely unsuitable for a boat, and when a wave or collision strikes, it turns into deadly shrapnel that can injure people in a cramped cockpit.
When choosing a material, you should also consider the way it is fastened. Heavy triplex requires a more powerful frame and reliable supports, while light acrylic can be installed on more elegant structures. The weight of glass affects the stability of the boat, especially if the windbreaker has a larger area.
Prepared solutions or self-manufacture
The boat owner is always faced with a dilemma: buy a finished product or make it himself. windshieldDesigned specifically for the model Ob M.They have a number of undeniable advantages: they perfectly replicate the geometry of the case, have ready-made holes for fasteners and often come with a full set of fittings.
But factory costs can be high, and designs can be limited, and if you want a unique shape, a certain shade of tinting, or a non-standard height, you have to go to the masters or make glass yourself, and homemade designs save you money and get creative.
For self-made, the most common choice is acrylic with a thickness of 4-6 mm. It is easily cut with a hacksaw on metal or an electric jigsaw, and the edges are treated with sandpaper. The bending of the sheet is done with a building hair dryer or a heating element. The main thing is to observe the temperature regime so that the material does not go bubbles.
Acrylic flexible technology
To bend the acrylic sheet, you need to heat the flex line to 150-180 degrees Celsius, heat it evenly throughout the line, then soften it, and then you gently bend it down and lock it in until it's completely cooled, and you can't cool it down with water because it's going to cause internal stresses and cracks.
If you're not sure about your abilities, you'd better order cutting and flexible in a specialized workshop, and you can do the DIY installation, so you can get the right shape, without the risk of ruining the expensive material, and anyway, the design of the future glass is better to draw on life-size paper first.
Design features and types of fastening
Method of fastening glass to the boat Ob M. It determines the reliability of the entire structure and the tightness of the hull. There are several basic types of attachment, each of which has its own features of installation and operation, the choice depends on the design of the board, the availability of coamings and personal preferences of the owner.
The most common option is to attach to the brackets (legs), the glass is mounted on 2-4 vertical racks that are fastened to the top geek or the side through special holes, this method allows you to adjust the height and angle of inclination of the glass, the brackets can be removable or stationary.
The second option is to attach directly to the side through a rubber profile or aluminum edging, in which case the glass fits tightly to the metal board, creating a single plane, which looks aesthetically pleasing, but requires perfect fit and careful drilling of many holes along the edge of the side.
โ๏ธ Pre-installing check
The third type is folding structures, and the glass is mounted on hinges or hinges, which allows it to be lowered forward or folded when necessary, and it is convenient for carrying a boat on a trailer or for reducing sailing when anchored in windy weather, the mechanism must be made of stainless steel or brass.
Step-by-step instructions for installing glass
The process of installing a windshield on a boat Ob M. Incorrect installation can lead to leaks, vibrating glass on the go and even damage to the side, and before starting work, make sure you have all the necessary tools and materials.
First, you need to make a marking. Put a glass or a template on the side and mark the mounting points. It's important to keep symmetry with respect to the diametric plane of the boat. If the glass is attached to the brackets, put the holes in the brackets for the mounting. Use the kernel to apply the drilling points so that the drill doesn't slip.
Then there's the drilling phase. Use metal drills designed for aluminum. The hole diameter should match the diameter of the fastening bolt. After drilling, be sure to treat the edges of the holes with anti-corrosion compounds to prevent oxidation.
| Work phase | Tools | Important nuances |
|---|---|---|
| Markings | Marker, roulette, pattern | Checking symmetry with respect to DP |
| Drilling | Drill, drill on Al, kerner. | Use of a zipper for secret heads |
| Hermetization | Sealer, degreaser | Laying before installation of the fastener |
| Installation | Keys, screwdrivers. | Uneven tightening without distortion |
When installing glass, apply a layer of sealant to the contact points of metal and glass (or bracket). Set the fasteners and tighten them. Don't pull the bolts over so as not to crush the acrylic or deform the thin side of the boat. Remove the excess sealant immediately.
Use paint tape around the perimeter of the installation area before applying the sealant, which will remove the excess adhesive compound along with the tape, leaving a perfectly smooth seam.
Windscreen care and operation
And windshield boat Ob M. It's been a long time, it's been transparent, it needs to be properly cared for, especially in acrylic and polycarbonate glass, which is sensitive to abrasive effects, and regular washing and proper wintering will prolong the life of the product.
Use only a soft sponge and special plastic or glass products for washing, do not use solvents, acetone or gasoline, as they can cause clouding or cracking of the material. After each trip, it is advisable to rinse the glass with fresh water to wash away the salt and dirt.
In winter, the storage of the boat requires special attention, if the glass is removable, it is better to dismantle it and store it indoors at room temperature. If you can not dismantle, provide reliable protection from snow and ice, which can deform the structure under its weight.
- ๐งผ Wash the glass with a soft sponge with soap solution.
- ๐ซ Avoid the use of aggressive chemicals and solvents.
- โ๏ธ In the winter, remove the glass or cover with an awning.
- ๐ Check the condition of the fasteners regularly.
โ ๏ธ Attention! Do not use dry rags or paper wipes to wipe acrylic glass. Dust microparticles pressed by dry cloth leave inconspicuous scratches that eventually turn transparent glass into matte.
Frequently Asked Questions (FAQ)
Can I install glass on the Ob M without drilling the side?
You can't completely avoid drilling, because the glass has to be rigidly fixed, but you can use existing technology holes if they're cruising up the step, or you can attach brackets to the inner coaming if the boat design allows, and in some cases, you can use powerful suction cups, but they don't guarantee reliability when you hit a wave.
What is the best glass thickness for a 4-meter boat?
For a boat the size of Ob M. (about 4 meters) the optimal thickness for acrylic or polycarbonate is 4-5 mm. Triplex can be thinner - 3-4 mm, because it is stronger. Increased thickness will lead to excess weight and complexity of installation, and reducing the glass will make too flexible and vibrating.
How to remove small scratches from Plexiglas?
Small scratches can be eliminated by polishing, using toothpaste or special polishing paste for plastic (for example, PolishApply the product to the soft tissue and treat the damaged area in circular motion until the defect disappears. Deep scratches require grinding with a gradual decrease in grain.
Do I need to tint the glass for the boat?
Thinning is a matter of taste. It reduces glare from water and sun, which improves visibility in clear weather. However, on cloudy days or in the evening, tinted glass worsens visibility. Many owners choose partial tinting or gradient film, leaving the bottom part transparent.
Properly installed and high-quality glass on the Ob M boat is an investment in comfort and safety that pays off from the first trip in windy weather.